Global Semiconductor ATP Order Planning – Case Study

Case Study Summary A global semiconductor company with revenue exceeding $10 billion faced critical operational challenges in managing supply chain planning during periods of high demand volatility. The company’s existing ERP-based planning system performed adequately when supply exceeded demand but failed significantly during demand explosion periods, unable to implement complex allocation rules or provide reliable …

Read more

Toshiba Semiconductor Digital Twin Planning – Case Study

Case Study Summary Iwate Toshiba, a semiconductor fabricator located in Kitakami City in northern Japan, operates one of the most complex manufacturing environments in the technology industry, producing 25 million components monthly across 3,000 product lines including microcomputer chips and CCD optical sensors for scanners. The company faced typical semiconductor industry challenges including volatile demand, …

Read more

Samsung Electronics Network Supply Planning – Case Study

Case Study Summary Samsung Electronics’ Network Division, a global technology manufacturer with more than 2,300 employees generating US $1.3 billion in revenues, provides high-quality infrastructure solutions for telecommunications networks across 46 countries. The division faced significant operational challenges including late order changes causing production delays, poor order visibility, excessive inventory levels, supply shortages, and lengthy …

Read more

Semiconductor Manufacturer Reduced Cycle Times – Case Study

Case Study Summary A global semiconductor company with facilities across three continents struggled with the complex challenges of fabrication line planning and scheduling. The company faced long lead-times, equipment breakdowns, high scrap rates, and fluctuating demand that made traditional planning methods inadequate. By implementing Eyelit Technologies’ real-time planning and scheduling system integrated with their existing …

Read more

Semiconductor Manufacturer Achieves 100% Delivery Performance – Planning Case Study

Production Planning Case Study Summary A global semiconductor manufacturer with fabrication facilities across three continents faced the complex challenge of managing semiconductor production lines characterized by long lead times, interplant dependencies, frequent equipment breakdowns, and highly fluctuating demand patterns. The company struggled with traditional planning methods that relied on historical fixed lead-times and pre-defined bottlenecks, …

Read more

SK Hynix Reduced WIP in Semiconductor Boosted Memory Production – Scheduling Case Study

Semiconductor memory manufacturing summary SK Hynix, a $22.5 billion Korean semiconductor manufacturer with production facilities across Korea, USA, and China, specializes in memory products including DRAM, SRAM, and FLASH memory. The company faced critical challenges in maintaining competitive positioning, including the need to reduce manufacturing cycle times, accelerate time-to-market for premium products, and optimize resource …

Read more

Italian Semiconductor Fab High Volume MES Solution – Case Study

Semiconductor Legacy MES Limitation LFoundry, a semiconductor foundry, a vendor for the automotive and industrial sectors, located in Avezzano, Italy, migrated away from its existing Micron legacy MES system which was deeply ingrained in the day-to-day operations of the fab. High Volume MES Solution As part of the discovery phase Eyelit Technologies worked with the …

Read more

Electric Vehicle Production: Fewer Parts, Greater Planning Challenges

image-6-1

Electric vehicles (EVs) have been identified as the centerpiece of future transportation and logistics, providing a greener alternative to traditional fossil fuel-consuming vehicles. There were nearly 5.4 million hybrid electric vehicles on American roads and around 1.4 million full electric “plug in” vehicles, with these figures expected to rise in coming years. So, what does …

Read more

How AI-Powered MES Systems Are Revolutionizing Manufacturing Operations

Introduction It’s logical that actionable insights which leverage real time data would drive optimized factory performance. Instant notification of problems, root cause analysis, predictive analytics, and scenario-based prescriptions will result in improved throughput, inventory, and operating expense while delivering on asset utilization, OEE, labor efficiency and order fulfillment. Data remains the constant need for all …

Read more

What Is Cycle Time in Manufacturing?

cycle time in manufacturing

In manufacturing, a cycle refers to the series of steps that make up the production process. It includes everything from the procurement of raw materials to the finished product being shipped off to customers.