​Salesforce Assembly Line APS Integration – Case Study

Manual Planning & Scheduling Problem: The client faced challenges with their manual planning and scheduling process as component lead times increased and production demand surged. This manual effort became increasingly difficult to manage efficiently, prompting the need for an APS solution to automate and optimize their processes. APS Solution: Using Eyelit Technologies APS, the client …

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Why Execution Always Varies from the Plan

Why execution always varies from the plan

Why Execution Always Varies from the Plan (and What That Really Means for Manufacturing Systems) Execution always varies from the plan. We know this, we plan for it, and we bake inefficiencies into the planning process to deal with that variability, extended order lead times, safety stock, lower planned machine utilization, overtime, expedited freight, and …

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Automotive OEM Order Sequencing Boosted w/ APS – Case Study

BACKGROUND A major auto OEM was faced with the challenge of replacing its legacy system for order sequencing. With increased complexity due to new models and production mixes, the current solution was not able to perform and solve the OEM’s production challenges. The heuristics-driven competitor was not able to produce a buildable schedule, which was …

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Smart Factory Productivity: Integrated Planning, Scheduling & Analytics

We will be discussing the powerful combination of advanced planning, scheduling, and sequencing with a full MES/MOM capability that includes quality, SPC, IOT, special work requests, factory connectivity, factory analytics/insights and ERP/supply chain system integration. As you read this paper, one provocative thought to keep in the back of your mind is related to your …

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Electric Vehicle Production: Fewer Parts, Greater Planning Challenges

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Electric vehicles (EVs) have been identified as the centerpiece of future transportation and logistics, providing a greener alternative to traditional fossil fuel-consuming vehicles. There were nearly 5.4 million hybrid electric vehicles on American roads and around 1.4 million full electric “plug in” vehicles, with these figures expected to rise in coming years. So, what does …

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Composable APS/MES Solutions for Factory Optimization

Execution always varies from plan. We bake inefficiencies into our planning process by buying insurance in the form of extended order lead time, safety stock, lower planned machine utilization, overtime, expedited freight and premium freight to reduce the risk imposed by this variance. In some cases, we pay penalties in addition to this insurance depending …

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Key takeaways from the Smart Factory Expo

Smart Factory Expo 2025 insights

Key Takeaways from the Smart Factory Expo This year’s Smart Factory Expo in Birmingham felt like a turning point. The event was busy, energetic, and packed with ideas, but beneath the noise, a more focused conversation is beginning to take shape in manufacturing. This new undertow, if you like, is less about hype and more …

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Transformation Starts at the Top

Transformation Starts at the Top: Why Leadership Alignment and Strategic System Choices Matter More Than Ever

Transformation Starts at the Top Why Leadership Alignment and Strategic System Choices Matter More Than Ever The concept of digital transformation in manufacturing is now a familiar one. But while the language has settled into industry norms, the execution remains inconsistent, and often, disappointing. Why? Because transformation isn’t driven by tools. It’s driven by alignment. …

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Challenges of Electronics and Storage Manufacturing

Challenges of Electronics and Storage Manufacturing

Challenges of Electronics and Storage Manufacturing Electronics and storage device manufacturers face ongoing operational and supply chain challenges due to internal disruptions, geopolitical events, and socioeconomic issues each day. Below are several key challenges that have significantly impacted their supply chains. Disruptions appear to be the biggest culprit, as events both within and outside the …

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Key Takeaways from the Latest Gartner Supply Chain Conference

Gartner - Symposium

Key Takeaways from the Latest Gartner Supply Chain Conference True to its tradition, this year’s US Gartner Supply Chain Symposium/Xpo also brought together supply chain professionals, technology providers, and analysts from all corners of the world. We all came together at a time when many in the industry are seeking more than just inspiration; they’re …

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